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Application How-To

How to Replace the SunSpot 2 Lamp Module

Arc-lamp output falls gradually over its rated life, so a SunSpot 2 that used to cure in two seconds slowly creeps to three or four. The quick-change 200 W lamp module (UV1866) makes replacement a bench task, and verifying intensity after the swap restores your original cycle time.

A metal-halide arc lamp dims as it ages; the cure doesn’t fail suddenly, it just slows, which is easy to miss until reject rates climb. The SunSpot 2 uses a quick-change module so the lamp is swapped without teardown, and a radiometer confirms the new module restored full output.

Recommended Setup
SunSpot 2 ›

The replacement is the genuine quick-change 200 W UVA module (UV1866) for the SunSpot 2. Keep a spare on the shelf so a dimming lamp never becomes a line-down event, and a radiometer to know when to swap.

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Step by Step

  1. 1 Recognize the aged lamp. If cure time has crept up or a radiometer reads well below your baseline, the lamp is aging. Follow the manual’s lamp-life guidance rather than running to failure.
  2. 2 Power down and let it cool. Shut the system down and allow the lamp housing to cool fully before opening it. A hot arc lamp is fragile and hot to handle, follow the manual’s cool-down step.
  3. 3 Swap the quick-change module. Remove the spent 200 W module and fit the new UV1866 per the manual’s procedure. The quick-change design means no optical realignment.
  4. 4 Verify intensity. Bring the system to operating condition and read intensity at your working distance with a radiometer. Confirm it is back to baseline.
  5. 5 Reset your cure time. With full output restored, return the exposure time to your original recipe and confirm a good cure on a scrap part.

Common Pitfalls

  • Running a lamp to failure, output drifts down long before it dies, quietly slowing every cure.
  • Handling a hot or un-cooled lamp, follow the manual’s cool-down before opening the housing.
  • Skipping the post-swap radiometer check, verify the new module actually restored baseline output.

Questions

How do I know when to replace the SunSpot 2 lamp?

When cure time creeps up or a radiometer reads well below your baseline intensity. Arc lamps dim gradually over their rated life rather than failing outright, so measure rather than wait for a total failure.

What is the replacement lamp for the SunSpot 2?

The quick-change 200 W UVA lamp module, part number UV1866. UVB-enhanced (UV2170) and visible-cure (UV4792) modules are also available if your chemistry needs a different spectral balance.

Is replacing the SunSpot 2 lamp difficult?

No, it uses a quick-change module, so the swap is a bench task with no optical realignment. Cool the housing first per the manual, fit the new module, then verify intensity with a radiometer.

Go DeeperMeasuring UV Intensity & Dose with a Radiometer ›
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